Control System for Decoking Systems

Control System for Decoking Systems

Control System Overview

The Saptora decoking control system features a master control panel near the pump train and a cutting deck panel for each drum pair. Upper and lower proximity switches monitor crosshead travel and tool position within the drums, ensuring precise and safe operation.

Monitoring and Automation

Saptora offers vibration, video, and audio monitoring systems that give operators clear confirmation of coke removal. This enables faster tool advancement and significantly reduces total drum cleaning time. The monitoring system can be integrated with the main control system or supplied as a stand-alone solution.

Engineered to Global Standards

Each control system is custom-engineered to international standards and customer specifications. Options include:

Operator console and shelter

Vibration, video, and audio monitoring

Tool position tracking

Cable tension and drill stem speed indicators

Together, these systems provide accurate control, real-time feedback, and enhanced safety during the decoking process.

Features & Benefits

Standard Control System

The Saptora control system provides comprehensive monitoring and safety for decoking operations, including:

  • Pump train and lube oil monitoring with permissive starts, alarms, and shutdowns

  • Safety interlocks for drill stem and valves

  • Hoist disabling at high/low drum positions during cutting

  • Display of tool elevation, drill stem position, and cable tension

  • Discharge pressure and drill stem speed indication

Optional Features

  • TUD integration for single-PLC control

  • Triple redundant processors and DCS communication

  • Saptora RedRaven drum monitoring for complete cutting verification

  • Remote and automated cutting capabilities

Vibration Monitoring

  • Permanently mounted sensors for precise readings

  • RedRaven system processes and visualizes coke removal

  • Integrated automation with real-time operator display

Audio Monitoring

  • Converts vibration signals into familiar cutting sounds for drum cleanliness confirmation

Video Monitoring

  • Area-rated and thermal cameras provide clear visuals of drum top, chute, and pit operations

  • Full tilt/pan capability with remote display on multiple monitors


Specification

UL, CSA, IEC as applicable


Industries

  • Oil & Gas
    • Downstream Processing

Documents & Support

Related Literature

Saptora Decoking System Brochure

Decoking System Equipment Poster